Concrete and reinforced concrete

All of precast concrete structures

Prefabricated reinforced concrete structuresThey are made in factories and only then delivered to the construction site. On the one hand, due to the scaling of production is significantly lower unit cost of production, on the other - the designer must set clear parameters for a future article.

All of precast concrete structures

Prefabricated reinforced concrete structures to allowas soon as possible to build entire buildings, but the possibility of modifying products during operation is extremely limited and is associated with considerable financial costs.

There are types of reinforced concrete structures, whichIt is produced only in plants. As an example - prestressed SLC. Typically, companies are made only generic products. Of course, it is possible to order individual parameters, but have to pay extra for uniqueness. Conventionally, all the production technology can be divided into three types:

  • conveyor technology,
  • thread-aggregate technology
  • bench technology,

For prestressed precastdesigns use such modes of production: the tension in the concrete and the tension on the support. Tensioned reinforcement electromechanical and electrothermal method.

General characteristics ↑

All of precast concrete structures

Features precast concrete depend on the grade and type of valve that is used in them. Concrete has the quality parameters:

  • frost resistance,
  • strength
  • high density
  • fire resistance.

The only disadvantage of concrete - is badtensile strength. To neutralize it used fittings. It can be made of composite or steel. The shape may be different, but in most cases applied ribbed steel rods with circular cross-section.

installation process ↑

At the beginning of installation check the state alreadyinstalled precast concrete. Further algorithm process depends on the type of free fatty acids and the objectives pursued by the builders. However, there are items that are always present in the work:

All of precast concrete structures

  1. Inspection of precast concrete,be fitted. The builders have to make sure that the inserts are properly positioned and corrosion-resistant coating is not damaged. Particular attention is given to the valve, it should not be damaged or deformed.
  2. Checked design and mounting holes. Their diameter must conform to the figures in the draft. For measurements using a tape measure or meter.
  3. Prefabricated reinforced concrete structures examined for cracks and sinks. The geometric shape of the product must comply with the design.
  4. After checking all the prefabricated concreteconstruction clean. Deformed in the process of transporting parts are straightened. Deleted influx concrete and scraped the rust (if it was found).

All of precast concrete structures

Prefabricated reinforced concrete structures in the process of installation be fastened in different ways. The lifting means can be in the form of traverses, slings or flexible vacuum gripper.

All of precast concrete structures

Council! The most convenient way to work with hoisting devices that have ottsepnoy remote hook.

SNIP 52-01-2003 edited from 2012 ↑

SNIP - a set of rules that includes a set of rules and recommendations for the production, the design, installation and transportation of precast concrete structures.

Prefabricated reinforced concrete structures, despite thehigh strength, must be transported in accordance with the established norms. When projected FFA, is taken into account the impact of the efforts that occur when lifting, transportation and installation. When this load depends on the mass and is calculated using such factors:

  • 1.4 - for installation;
  • 1.6 - for transportation;
  • 1.25 - dynamic factor.

The latter figure is an illustrationlimiting the numbers below which the factor in the calculations can not be omitted. Otherwise, the reliability and durability of precast concrete will be questionable.

A special place in the design of precast concrete structures and play a nodal junction element. It depends upon the quality of the performance of the entire team structure.

All of precast concrete structures

In precast concrete structures play an important role loop. When they are created in accordance with SNIP 52-01-2003 decided to use hot rolled reinforcing steel. At the same time her class should not be lower than A240.

Important! While creating loops for FFA unacceptable to use steel St3ps.

If you've ever had to deal with monolithicreinforced concrete structures, then you know very well that they can not be installed in freezing temperatures without special equipment. FFA deprived of such shortcomings. According to the SNIP can be mounted when the street -40. This does not affect their performance.

Characteristics of precast concrete structures according to building codes ↑

All of precast concrete structuresA special role in the characteristics of modularreinforced concrete structures plays a reinforcement. For optimal results, you need to accurately calculate the distance from the rod to the rod and the diameter of the rebar. It is important that the steel elements are completely concealed concrete. There are special protective layer settings for each type of building:

  1. The moisture level of the average or low, closed type of premises - a protective layer at least 15 mm.
  2. At high humidity indoors - 20 mm.
  3. Outdoors - 25 mm.
  4. The ground and foundations - 35 mm.

In order to achieve the desired quality indicatorsyou need to prefabricated concrete structures meet these specifications. The decrease of the protective layer of concrete is possible only if additional security measures.

If the precast concrete is notreliable protection layer for armature, there is a high risk that the design team will reach to corrosion. This compromises the strength of the building.

Installation requirements according to building codes ↑

During the construction of the building of SJK designer roleIt increases many times. That he should with special programs in advance to calculate the parameters of the future structure. According to the characteristics of the plant to be manufactured article a desired shape and size.

Installation should take place strictly according toapproved plan. This document provides The order of the works and additional measures to ensure the necessary strength. Prefabricated reinforced concrete structures are going directly to the site and installed on them to put in place a project.

Test characteristics of FFA on SNIP. ↑

Before you send the product to the customer or to put it on stream carried a set of complex tests. In the process tested the following characteristics:

  • resistance to cracking;
  • operational suitability;
  • an overall assessment of the suitability.

All of precast concrete structuresTesting takes place by means of load changes on precast concrete structures. In some cases, especially broken blocks to find the strength limits.

Usually it is taken from the party a few items and theyThey lend themselves to all sorts of tests. Choosing the latter depends largely on the purpose of precast concrete structures. Validation includes indicators such as:

  • thickness of the protective layer;
  • the strength of welded joints;
  • geometric size sections and reinforcement arrangement;
  • the strength of the welds;
  • the mechanical properties of the valve;
  • size products.

On the basis of these figures formed assessment of the entire party, and a decision is made as to its suitability.

Results ↑

Prefabricated reinforced concrete structuresIt is produced only in plants. At the time, it gave substantial impetus to the industrialization of the total industry. FFA can be installed in any weather, and their value is at an accessible level.

Like this? Share it in social. NETWORKS

Leave a Comment